Case Study: High-Security Perimeter Fencing for Manufacturing Facility

Project Overview

Client: Advanced Manufacturing Ltd, Industrial Estate, Stoke-on-Trent
Project: 800-meter high-security perimeter fencing with access gates
Timeline: 3 weeks from site survey to completion
Materials: Galvanized steel mesh panels with anti-climb features

The Challenge

Advanced Manufacturing Ltd needed to secure their expanded facility following a significant investment in new machinery and inventory storage. The site presented multiple challenges: irregular terrain with a 2-meter elevation change, proximity to a public footpath requiring acoustic considerations, and the need for multiple vehicle access points while maintaining continuous security. Additionally, the client required the installation to be completed with minimal disruption to their 24/7 operations.

Our Approach

Site Assessment

Our technical team conducted a comprehensive site survey, identifying underground utilities, drainage requirements, and ground conditions. We discovered that part of the perimeter crossed soft ground that had previously been backfilled, requiring specialized foundation solutions. Close coordination with the client’s operations manager ensured we understood critical access requirements and production schedules.

Security Specification

Working with the client’s security consultant, we specified 3-meter high galvanized mesh panels with anti-climb extensions, creating a 3.6-meter total height barrier. The system included integrated CCTV mounting points and underground detection cables. For the vehicle gates, we designed 6-meter wide openings with reinforced posts capable of supporting automated barrier systems.

Technical Solutions

Foundation Engineering

The soft ground sections required concrete pad foundations extending 1.5 meters deep, while the solid ground areas used our standard concrete post foundations. All posts were hot-dip galvanized and set with precision to maintain consistent panel alignment across the elevation changes.

Acoustic Management

Adjacent to the public footpath, we installed specialized acoustic mesh panels that reduced noise transmission by 15dB while maintaining full security integrity. The panels featured a powder-coated finish in heritage green to blend with the surrounding landscape.

Phased Installation

To minimize operational disruption, we divided the installation into four phases, maintaining secure temporary barriers while permanent sections were installed. Night shift work on critical areas ensured continuous production during peak business hours.

Results

Enhanced Security

The new perimeter provides comprehensive protection with no security gaps, integrated technology mounting, and multiple access control points. The anti-climb design and height effectively deter unauthorized access while maintaining clear sight lines for surveillance.

Operational Efficiency

Strategic gate placement improved traffic flow, reducing vehicle queuing times by 40%. The acoustic panels addressed community concerns while maintaining full security effectiveness.

Long-term Value

The galvanized steel construction with 25-year corrosion warranty provides excellent long-term value. Modular panel design allows for future expansion or reconfiguration as business needs evolve.

Client Testimonial

“LSB delivered exactly what we needed – a professional security solution installed with minimal disruption to our operations. Their technical expertise in dealing with our challenging site conditions and their coordination with our security systems was exceptional. The project finished on time and within budget.”

– Operations Director, Advanced Manufacturing Ltd

Project Specifications

• Total perimeter: 800 meters
• Panel height: 3.0m with 0.6m anti-climb extension
• Vehicle gates: 3 x 6-meter automated entries
• Pedestrian gates: 2 x 1-meter access points
• Foundation depth: 1.0m standard, 1.5m soft ground areas
• Finish: Hot-dip galvanized with powder coating
• Completion time: 21 days
• Warranty: 25 years structural, 10 years finish